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Hangzhou Reach Building Co.,Ltd. presents the Lightweight Silicon Substrate, a new building wall material made from silicon-based solid waste via high-temperature sintering. It features a microcrystalline stone surface and honeycomb inner structure, boasting ultra-light density (0.4T/M³) yet stone-like strength. With Class A fire resistance, excellent thermal insulation (0.076-0.15W/m·k), noise reduction (40dB), and 100% recyclability, it fits exterior walls, prefabricated houses, and pairs with glass as "glass companion". We offer 5-10mm thickness (customizable size) with 14-day delivery.
| Thickness | 5mm to 10mm |
| Thermal Transmittance | 0.33W/m²K |
| Heat transfer coefficient | 0.199W/m K |
| Sound proof coefficient | 40dB |
| Duration of fire resistance | 3h |
| Compressive strength | 4.6MPa |
| Density | 0.4T/M3 |
| Maximum Size | 1200mm x 1800mm (Custom sizes available) |
| Delivery time | 14days |
Lightweight silicon substrate has two important characteristics of building exterior walls:
a. Specific gravity 0.4t /m3, can float on the water all year round.
b. Derived from microcrystalline stone, strength like stone.
2. Heat preservation and noise reduction
Below the surface layer of Lightweight silicon substrate is a honeycomb foaming layer of high temperature melting foam, the closed cell ratio of the foam is more than 75%, and the thermal conductivity is 0.076 ~
0.15W/m·k, the insulation effect is better than the three-glass two-cavity low-E insulating glass.
3. Fire and flame retardant
Molten at high temperatures, similar to volcanic rock.
Class A combustion performance, ablative resistance (mass loss rate) can reach 50 times the national standard.
4. Integrated decoration
The microcrystalline stone surface and honeycomb structure matrix are integrated in sintering and melting forming, which has all the main functions required for modern walls.
5. Stable and weather resistant
Lightweight silicon substrate with 60% to 70% silicon as the main element, reasonable with aluminum, calcium, boron and other inorganic elements to improve function, improve corrosion resistance
Degree, acid and alkaline resistance.
6. Go green
The raw material itself is silicon-based solid waste, which is crystallized at high temperature and can be 100% recycled. Its exposure index is less than 1/4 of the national standard limit
Conventional building materials are more environmentally friendly.
The light stone exterior components are installed in the same way as the glass. Opaque Lightweight silicon substrate and transparent glass form the entire perimeter of the building. Therefore, there is an image of Lightweight silicon substrate stone called "glass companion".
including row window type, column type, free type and other external wall forms. Lightweight silicon substrate unit wall completely standard the current stone wall, is the basic unit of the complete stone wall made of Lightweight silicon substrate and supporting frame in the factory, according to the needs of the building height and the designer's design appearance and specifications, the combination of light steel embedment or back bolt, joint can be used in the form of silicone pointed or dense, industrial integrated manufacturing, The site is directly installed on the building structure, and the building outer protection and external decoration are all in place at one time, which greatly improves the construction efficiency and application reliability. Compared with the external stone wall, the comprehensive cost-effective advantage of the Lightweight silicon substrate stone unit wall is outstanding.
Light stone prefabricated housing is a new low-rise building product manufactured through industrial production mode, which starts from light stone composite wall material and combines with corrosion-resistant steel to form a light stone unit structure module. Lightweight silicon substrate features: safe and comfortable, convenient installation, such as the thick and solid texture of natural stone, the cost is controllable.
1. Convenient assembly method
a. Each module is assembled from basic elements (wall panels, floor panels, roof panels, etc.).
For the basic element composition: Each assembly module is pre-fabricated in the factory using standardized wall panels, floor panels, roof panels, and supporting connecting components (e.g., corrosion-resistant steel fasteners matching the substrate’s material properties). These basic elements undergo strict quality inspection (such as size calibration, structural load testing) before leaving the factory, ensuring they meet direct on-site assembly requirements—no need for on-site cutting, welding, or other complex processing. During installation, workers only need to follow simple positioning and splicing procedures (similar to the "building block" method), and the modules can be quickly connected via pre-reserved interfaces, avoiding the mess of traditional on-site masonry or concrete pouring and significantly shortening the construction period (e.g., a 100㎡ single-story prefabricated house can be assembled in 3-5 working days).
b. The combination of high-precision modules can create different types of house construction
For high-precision module combination: Relying on the production process’s strict dimensional control (module size error ≤ 0.5mm), the high-precision modules have excellent compatibility and fit. This allows them to be flexibly combined according to architectural design needs—whether it is low-rise residential buildings (e.g., villas, courtyard houses), small commercial spaces (e.g., community convenience stores, rural service centers), or even special-scene buildings (e.g., temporary disaster-resilient housing, scenic area supporting facilities), the modules can be adapted to different floor heights, plane layouts, and exterior styles. For example, combining wall panels with different microcrystalline stone surface textures and roof panels of different slopes can create both modern minimalist and rural-style buildings, breaking the limitations of traditional single-material construction forms.
2. High-precision fabric specifications - surface flatness < 2mm
The lightweight silicon substrate’s "surface flatness < 2mm" is not only a numerical indicator of manufacturing precision but also a core guarantee for its subsequent application effects, achieved through a combination of advanced production processes and strict quality control, and brings tangible benefits to construction and use:
How high precision is achieved: During production, the silicon-based solid waste raw material is first ground into micro-powder with uniform particle size (particle size error < 10μm) to ensure uniform material distribution; then, through "dry powder laying + high-temperature crystallization foaming" technology, the temperature is controlled with an accuracy of ±5℃ to avoid uneven expansion caused by local overheating; finally, the surface is polished by a fully automated precision grinding machine (grinding head rotation speed up to 3000r/min, grinding path planning with computer numerical control) to eliminate tiny surface defects and ensure that the flatness of any 1㎡ area on the substrate surface is less than 2mm.
Practical value of high precision: On the one hand, it simplifies subsequent construction—since the surface is already ultra-flat, there is no need for additional plastering, leveling, or other processes during on-site decoration, saving 20%-30% of the decoration time and reducing the cost of auxiliary materials (e.g., putty, cement). On the other hand, it enhances the building’s aesthetic and structural stability: the ultra-flat surface makes the microcrystalline stone’s natural texture more uniform and bright, avoiding the "uneven color" or "wavy surface" caused by poor flatness; at the same time, the uniform flatness ensures that the force is evenly distributed when the modules are assembled, reducing the risk of local stress concentration and deformation, and extending the service life of the building.
What are the thickness range and maximum size of the Lightweight Silicon Substrate?
Its thickness is 5mm to 10mm, and the standard maximum size is 1200mm x 1800mm. Custom sizes are also available upon request.
How does its thermal insulation performance compare to traditional glass?
Its thermal conductivity is 0.076-0.15W/m·k, and the insulation effect is better than that of three-glass two-cavity low-E insulated glass.
Can the Lightweight Silicon Substrate be installed like conventional building materials?
Yes. Its exterior components are installed the same way as glass; for unit walls, they are prefabricated in factories (with frames) and directly installed on building structures on-site, improving construction efficiency.
What is the delivery time for this product?
The standard delivery time is 14 days after order confirmation.
